Italy: The Italian industry manufacturing machine tools, robots and automation systems have ended 2014 on a positive note. Luigi Galdabini, president of UCIMU-Sistemi Per Produrre, said: “The recovery, which had started at the end of 2013, materialised in 2014. Among all indicators, the most relevant datum is that of domestic consumption which has finally come back to a positive sign, showing the new willingness to invest of the Italian users.”

According to the preliminary figures processed by the Studies Department of UCIMU, production in 2014 achieved €4.695 billion (US$5.572 billion), a 4.6 percent growth compared to the value of the previous year.

Part of this improvement can be attributed to the growing domestic market. The association says production is growing and Italian consumption are starting up again, registering a double-figure increase and driving the manufacturers' deliveries and import. All in all, Italian consumption added up to €2.420 billion, an 18.2 percent increase compared to numbers in 2013, highlighting the recovery of investments made by the Italian manufacturing industry in production systems. 

Manufacturers have taken advantage of this trend that resulted in deliveries in the domestic market growing by 21.1 percent, to €1.335 billion. On the other hand, imports recorded a lower increase (+14.9 percent), amounting to €1.085 billion.

On the export front, the figures are described as “stable” by UCIMU. The numbers are confirmed to remain on the level of 2013, reaching €3.360 billion (-0.7 percent). This is due to the general slowdown of the world trade and, in particular, by the decision of the European Union to limit exports of machine tools to Russia, as a consequence of the tension between the Federation and Ukraine.

The association says in the first nine months of the year, the main destination countries of ‘Made in Italy’ machines are China, (-18.6 percent) €264 million, the US (-8.4 percent) 258 million, Germany (+0.2 percent) 231 million, Russia (-16 percent) 110 million, France (+0.8 percent) 102 million, Turkey (+0.6 percent) 81 million, Poland (+17.1 percent) 71 million, India (-35.5 percent) 62 million, Mexico (+11 percent) 61 million, Brazil (-37.3 percent) 60 million.

Leaving 2014 behind, the forecasts for 2015 are positive, says the organisation. Manufacturers' deliveries are expected to keep on growing, achieving €1.390 billion, marking a +4.1 percent, driven by the positive trend of domestic consumption which will reach €2.530 billion, ie: +4.5 percent compared to 2014. Imports will also benefit from the bright demand expressed by the Italian users, increasing to €1.140 billion, +5.1 percent versus 2014. 

 

Japan: The total value of machine tool orders in August was JPY128.19 billion (US$1.2 billion). This was an increase of 0.3 percent compared to July and marked the third consecutive month-on-month growth. In addition, this figure represented an increase of 35.5 percent compared to the same month of the previous year, with August posting the eleventh consecutive month of year-on-year growth. 

The total amount of orders has now topped JPY100 billion for 12th consecutive months and has also passed JPY120 billion for six consecutive months. 

Both domestic and foreign demands are expected to be driven by a recovery trend in the future. Foreign orders rose by 1.4 percent over July to JPY86.25 billion. This marked the third consecutive month-on-month increase. At the same time, foreign orders showed an increase of 45.7 percent over the same month of the previous year, with August posting the 10th consecutive month of year-on-year growth. 

Finally, orders from Asia rose by 7.6 percent over July to JPY48.70 billion. This was an increase of 107.3 percent over the same month of the previous year. Orders from Europe suffered a reversal of 17.2 percent from July to JPY14.09 billion. Despite weaker figures, it was still an increase of 31.7 percent over the same month of the previous year. In North America, orders rose by 3.6 percent over July, amounting to JPY22.41 billion, a decrease of 6.0 percent from the same month of the previous year.

Frankfurt am Main, Germany: In the second quarter of 2014, order bookings in the German machine tool industry rose by one percent compared to the second quarter of 2013. Domestic order bookings were 16 percent up on the preceding year, whereas export orders fell by seven percent. For the first half of 2014, order bookings were six percent up on the preceding year’s figure overall. Domestic order bookings rose by 18 percent, while demand from abroad was down by one percent. 

“German machine tools were still in demand during the year’s first half,” says Dr Wilfried Schäfer, executive director of the sectoral organisation VDW (German Machine Tool Builders’ Association) in Frankfurt am Main. Demand from domestic customers in particular, he adds, has picked up perceptibly, whereas demand from abroad has slid into minus territory. “The general uncertainty due to numerous trouble-spots is causing foreign customers to hold back on new investment projects,” says Dr Schäfer. This is being reflected particularly in the year’s second quarter, by falls in machine tool orders from countries outside the Eurozone. In the Eurozone itself, by contrast, there is a returning uptrend, with a plus of 13 percent.

Sales finished the year’s first half with a black zero. “For the production output, we are nonetheless staying with the growth forecast of three percent in the ongoing year,” he says. However, he adds, this is an ambitious target, and conditional upon another recovery in demand from abroad.

In the first half of 2014, sales shifted towards the German market, mirroring the development in order bookings. Exports, by contrast, are showing signs of deceleration. One of the causes involved is the fall in deliveries to China, South Korea and India. “Business with Asia is proving more sluggish than we’d hoped,” says Dr Schäfer. Nonetheless, international industrial production output and capital investment are expected to gain in momentum during 2014. The USA remains the growth driver for demand recovery among German manufacturers, while Europe is suffering from stagnation overall.

Hurco Companies have filed a US patent application for a technology combining 3D printing and CNC machining.

"We designed an additive manufacturing adapter that, in combination with Hurco control software, effectively turns a CNC milling machine into a 3D printer," said Gregory Volovic, president of Hurco Companies. "With this new additive manufacturing capability, users may go from print to plastic prototype to finished metal part on one machine without repeated set-ups and without multiple prototyping utilising costly metals and raw material," explained Mr Volovic.

This additive manufacturing technology permits the company’s machine tools to achieve 3D printing directly on the machine tool without the need for a separate 3D printer. 

The fourth generation DMU 80 P duoBlock from DMG Mori provides five-axis machining solutions for the aerospace, automotive engineering, mechanical engineering or tool and mould manufacturing industries.

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Cinisello Balsamo, Italy: Forecasts by the UCIMU Studies Department say that the Italian machine tools industry will find its way back to growth in 2014. 

According to forecasts, 2014 production will go up 4.4 percent to 4,685 million euro (US$6,372 million). Exports will increase by 4.7 percent reaching 3,545 million. Italian consumption will be back on a growth path with a 3.3 percent increase to 2,115 million euro, thus providing Italian manufacturers' deliveries with much needed stimulus expected to result in a 3.4 percent growth to 1,140 million euro. Imports are expected to grow (+3.3 percent), with the import/consumption ratio set to remain stable. The export/production ratio will continue increasing to 75.7 percent. 

As to export figures, in 2013 China confirmed its position as the first and most important end market for the Made in Italy of the sector, followed by the USA, Germany, Russia, France and Brazil. The latest figures available, concerning the period going from January to March 2014, highlight a recovery of foreign sales, up 2.1 percent compared to the first quarter of 2013. Germany is back leading the ranking as the biggest end market, following a 17.6 percent year-on-year increase in the purchases of Italian machine tools, followed by China (-16.3 percent) and the USA (-11 percent), both suffering big slackening. Good performance for France (+30.2 percent). Russia (-5.8 percent) and India (-35.3 percent) close the top positions of the ranking. 

"Against an unflattering European backdrop, Italy is experiencing a particularly tough stage that doesn't seem to be completely over yet," said UCIMU president Luigi Galdabini. "The Italian economy is still too static and stuck, thus risking to further damage the manufacturing industry in the country which basically stopped investing in production machinery in 2008." 

This across-the-board crisis has indeed long blocked all investment in production technology. Obsolete machinery not being replaced (in 2005, when the last survey was carried out, 25 percent of machines in Italy had been operated for more than 20 years) as well as recent purchases of innovative systems by companies in emerging markets foster fears that our industry might not be able to keep up with foreign competitors. 

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